Advanced Plastic Manufacturing
for Global Supply Chains

Vertically integrated material solutions, from raw resin sourcing to high-volume injection moulding and precision extrusion, operated through our full-cycle facility in São Paulo.

01
Full-Cycle Plant
Directly managed sourcing to delivery
02
Precision Engineering
Custom tooling & high-volume moulding
03
Sustainable Resins
Advanced PCR & PIR material transition
Founded 1980
Headquarters São Paulo, Brazil
Focus Industrial Plastics & Custom Moulding

Introducing DS Plastic

DS Plastic is the core industrial manufacturing division of DS Group. From our São Paulo headquarters plant, we deliver precision injection-moulded and extruded components engineered for regional retail and international B2B clients.

Key Capabilities: Resin Sourcing, Custom Tooling, Moulding, QC & Logistics

Key Markets: Latin America, North America & Global Export Corridors

01

Full-Cycle In-House Execution

Resin sourcing, colour matching, custom tooling, moulding, quality inspection, and outbound shipping are 100% internalized , delivering short lead times and single-point accountability.

02

Sustainable Polymer Transition

We actively advance bio-based and PCR/PIR recycled resin integration, supporting brand partners with lower-impact packaging without compromising structural durability.

03

Global Logistics Integration

Directly embedded inside the DS Group logistics network, finished components are palletised and dispatched to 20+ global regions across existing shipping lanes.

Key Businesses

Core Manufacturing & Material Lines

Engineered with high throughput and strict quality assurance to serve global consumer packaging, industrial automotive, and cross-border B2B supply chains.

01 Moulding

Precision Injection Moulding

High-speed, high-precision injection moulding for rigid consumer packaging, caps, closures, and cosmetic containers built to exact tolerances.

Sectors: Cosmetics, Personal Care, F&B

Materials: PP, PE, PET, Bio-Polymers

02 Extrusion

Technical Industrial Extrusion

Heavy-duty polymer sheet extrusion and custom technical profiles engineered for high impact strength and chemical resistance.

Sectors: Automotive Parts, Construction, Logistics

Materials: HDPE, LDPE, Technical ABS

03 OEM & Tooling

Custom Tooling & OEM Compounding

Complete bespoke mould design, in-house masterbatch colour matching, and certified PCR/PIR recycled polymer formulations.

Sectors: Global B2B Brands, OEM Manufacturers

Materials: Certified PCR / PIR Resins

Facility Spotlight · São Paulo HQ Plant

State-of-the-Art Production & Polymer Lab.

High-speed multi-cavity moulding lines, heavy-duty sheet extruders, and an optical quality lab operating alongside the shop floor, engineered so the specification a client signs off on is the specification that ships.

01

Automated Optical Inspection

Vision sensors scan wall thickness, closure fit, and surface defects in real time, ±0.01 mm tolerance enforced without slowing the line.

02

In-House Polymer Lab

MFI, tensile, and rheology testing runs alongside every new PCR / PIR compound so recycled batches hit the same envelope as virgin.

03

Robotic Extraction & Palletising

Automated arms handle takeout, gate-cut, and palletisation, short cycles, zero human-contact contamination.

DS Plastic São Paulo extrusion line
Coloured polymer pellets, a cross-section of the DS Plastic resin library
Resin Library · Polymer Spectrum

Substance, Not Surface.

Every colour in the tray is a compound tuned to a client specification, melt flow, wall thickness, tensile envelope, barrier grade. What ships from the DS Plant is defined long before the mould closes.

  • Virgin & Bio-PE
  • Certified PCR
  • Custom Masterbatch
Sustainability & Circular Materials

Building a Circular Polymer Practice

Environmental, compliance, and traceability commitments applied across the full manufacturing cycle, from resin intake through finished-goods dispatch.

Green Extrusion & Sourcing

Lower-impact resin intake paired with energy-efficient extrusion, reducing footprint without giving up throughput.

01 Sourcing

Bio-Based Resin Intake

Bio-based grades sourced alongside conventional PP/PE, qualified to hit the same wall-thickness and tensile specs as virgin runs.

Grades: Bio-PE, PLA blends

02 Process

Energy-Efficient Extrusion

Multilayer co-extrusion, first commissioned in 1993 — now tuned for lower per-kilogram energy draw across packaging runs.

Lineage: 1993 co-extrusion base

03 Fulfilment

Recyclable Fulfilment

Palletisation, stretch wrap, and dunnage transitioned to recyclable and reused-content alternatives across the DS Plant.

Coverage: All outbound lanes

ANVISA & Regulatory Integrity

Sanitary and customs compliance internalised within our operations, with in-house processes connecting the plant and export corridors.

ANVISA · Food & Pharma Since 2003

In-House Sanitary Registration

Since 2003, DS Plastic has held the sanitary and quality systems required for food and pharmaceutical packaging in Brazil, regulatory work runs alongside the moulding line, not downstream of it.

2003
ANVISA operations begin
In-house
Regulatory team

Food-Contact Grade Runs

Dedicated changeover procedures for food-contact runs so migration and residue limits are met without lot cross-contamination.

Customs & Trade Documentation

Export documentation prepared in-house per corridor, aligned with the tax and trade footwork established through the 2019 Amazonas expansion.

Sourcing & Origin Audit

Every incoming resin lot is documented for supplier origin so downstream sustainability claims survive audit.

Recycled Resin R&D

The recycled-content work started in 2012 is now the default operating mode, not an experimental side project.

01 PCR

Post-Consumer Compounding

In-house masterbatch matching for PCR-PP, PCR-PE, and PCR-PET, colour-matched to the exact brand spec each client walks in with.

Grades: PCR-PP, PCR-PE, PCR-PET

02 PIR

Post-Industrial Recovery

Plant offcuts, purge, and inline scrap re-compounded back into the production stream through a closed internal PIR loop.

Loop: Closed, plant-internal

03 Barrier

Bio Tie-Layer Films

Multilayer films running bio-based tie layers alongside conventional barrier resins, barrier performance stays inside ANVISA-grade envelope.

Standard: ANVISA-compliant

DS Plastic industrial extrusion equipment Since 1980
Corporate Snapshot

Industrial scale, engineered continuity.

Four decades of continuous operation as one of Brazil's leading industrial plastics manufacturers, running at full production capacity, supplying every region of the country, and fully integrated with DS Group's distribution infrastructure.

  • 24/7
    Continuous production

    Multi-shift extrusion & injection lines operating year-round.

  • 100%
    National coverage

    Distribution across all Brazilian regions through DS Group.

  • IndustryLeader
    Market position

    Recognised among Brazil's leading industrial plastics manufacturers.

  • 45yrs
    Operating history

    Continuous industrial operation since foundation in 1980.

Rell Máquinas Apex 70 extrusion line, the machinery platform powering DS Plastic
Palletised finished goods staged for dispatch at the DS Plant

Operational Standards

Four control protocols applied to every production lot prior to release from the DS Plant.

  1. 01

    Resin Origin Documentation

    Supplier and batch records maintained per lot, ensuring audit-ready traceability across downstream sustainability reporting.

  2. 02

    Colour-Match Verification

    In-house masterbatch is validated against the client's Pantone or LAB reference. All shipped lots conform to the approved sample specification.

  3. 03

    Dimensional Quality Control

    Wall thickness, closure fit and neck finish are inspected per lot in accordance with the approved technical specification.

  4. 04

    Palletised Dispatch

    All production is palletised and dispatched directly through DS Group's fully integrated distribution network, ensuring seamless end-to-end logistics control.

Global Reach

Shipping Where Our Clients Need Us

Since the 1998 facility and logistics expansion, DS Plastic has moved product through the same trade network DS Group built for its wider consumer and beauty businesses. Every shipment is coordinated end-to-end within our integrated logistics infrastructure, ensuring full accountability from production line to destination.

LatAm

Latin America

Regional retail and B2B distribution across Brazil and neighbouring markets, dispatched directly from the DS Plant.

NAm

North America

High-volume B2B corridors serving OEM manufacturers with precision-moulded and extruded components on scheduled runs.

APAC

Asia

Managing technical integration and export operations across time zones, our regional hub ensures supply chains stay strictly aligned with client specifications.

Home

DS Plastic · Industrial Materials Division

Full-cycle manufacturing, coordinated globally.